Standard dense refractory castable

VITCAST 1200AR & Gun Mix

An abrasion-resistant refractory castable rated for service temperatures up to 1200°C. It forms a glassy, hard-wearing surface that is also resistant to moisture, making it suitable for applications where durability and environmental exposure are factors.

Examples of Applications: Used in kiln cars, ash hoppers, boilers, furnace linings, incinerator floors, cyclone separators, dust collection units, and other areas exposed to mechanical wear, thermal cycling, or gas stream abrasion.

Product

Maximum Service Temperature

Installation

Chemical Analysis (%)

Density (kg/m3)

Al2O3

Fe2O3

CaO

1200AR

1200°C /2190°F

Vibration casting

50.0

12.5

30.0

2550

1200AR-GM

1200°C /2190°F

Gunning

48.0

11.6

28.5

2450

VITCAST 1400STD & Gun Mix

A firebrick-based, dense, hydraulically bonded refractory castable designed for general-purpose applications at temperatures up to 1400°C. Offers reliable performance and durability in high-temperature environments where mechanical strength and thermal resistance are required.

Examples of Applications: Used in kiln car bases, brick arches in boilers, and as protective linings for floors and walls in areas exposed to high-temperature industrial processes.

Product

Maximum Service Temperature

Installation

Chemical Analysis (%)

Density (kg/m3)

Al2O3

Fe2O3

CaO

1400STD

1400°C /2550°F

Vibration casting

45.0

<5.0

6.5

1980

1400STD-GM

1400°C /2550°F

Gunning

39.4

6.0

6.8

1950

VITCAST 1550STD & Gun Mix

A bauxite-based, dense, hydraulically bonded refractory castable with high mechanical strength and excellent abrasion resistance, suitable for service temperatures up to 1550°C. Ideal for demanding environments where durability under thermal and mechanical stress is critical.

Examples of Applications: Used in a variety of applications in the iron and steel industry, foundries, and boilers, particularly in vulnerable areas such as doors, sills, and lintels, where strength and abrasion resistance are essential.

Product

Maximum Service Temperature

Installation

Chemical Analysis (%)

Density (kg/m3)

Al2O3

Fe2O3

CaO

1550STD

1550°C /2820°F

Vibration casting

77.5

4.0

6.0

2600

1550STD-GM

1550°C /2820°F

Gunning

75.5

3.5

6.0

2520

VITCAST 1600STD & Gun Mix

A chamotte-based refractory castable with low iron content, designed for use at temperatures up to 1600°C. Suitable for direct flame contact in both oxidising and reducing atmospheres, offering reliable thermal stability and resistance to chemical attack.

Examples of Applications: Used in burner quarls, for lining repairs as a patch material, and for casting panels in incinerators and other high-temperature combustion environments.

Product

Maximum Service Temperature

Installation

Chemical Analysis (%)

Density (kg/m3)

Al2O3

Fe2O3

CaO

1600STD-F

1600°C /2900°F

Vibration casting

48.5

<1.2

5.0

2150

1600STD

1600°C /2900°F

Vibration casting

48.5

<1.2

3.6

2160

1600STD-GM

1600°C /2900°F

Gunning

47.5

1.3

4.8

2025

VITCAST 1700STD & Gun Mix

A fused aggregate and chrome alumina-based refractory castable designed for direct contact with molten metal at temperatures up to 1700°C. Offers exceptional resistance to thermal shock, abrasion, and slag corrosion, making it ideal for the most demanding service conditions.

Examples of Applications: Used for containing molten iron, and in spouts, launders, and other areas exposed to extreme temperatures, mechanical wear, and highly abrasive conditions.

Product

Maximum Service Temperature

Installation

Chemical Analysis (%)

Density (kg/m3)

Al2O3

Fe2O3

CaO

1700STD

1700°C /3100°F

Vibration casting

83.5

<0.5

4.3

2900

1700STD-GM

1700°C /3100°F

Gunning

81.5

0.5

4.7

2750

VITCAST 1800STD & Gun Mix

A tabular alumina-based refractory castable featuring high chemical purity, mechanical strength, impact resistance, and excellent abrasion resistance. Suitable for use at temperatures up to 1850°C in compatible atmospheres, including chemically aggressive environments.

Examples of Applications: Used in the petrochemical and fertiliser production industries, as well as in non-ferrous metal processing such as the melting of copper and brass, where chemical attack is severe-even at lower operating temperatures.

Product

Maximum Service Temperature

Installation

Chemical Analysis (%)

Density (kg/m3)

Al2O3

Fe2O3

CaO

1800STD

1850°C /3360°F

Vibration casting

95.0

<0.5

4.5

2875

1800STD-GM

1800°C /3270°F

Gunning

92.0

0.2

4.5

2775

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